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Missile Defense: Next Generation Interceptor Program Should Take Steps to Reduce Risk and Improve Efficiency

GAO-24-106315 Published: Jun 26, 2024. Publicly Released: Jun 26, 2024.
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Fast Facts

The Department of Defense's Missile Defense Agency develops systems to detect attacks and track, intercept, and destroy missiles in flight. Currently, MDA is developing a new system—the Next Generation Interceptor—to defend against complex attacks.

MDA hasn't addressed significant risks with its development of the interceptor. For example, MDA hasn't fully addressed direction from senior DOD officials to ensure the interceptor can respond to evolving threats. The agency is also testing the interceptor with simulations that don't fully represent how it will be used.

We made five recommendations to address these and other issues.

A test missile launch at Vandenberg Space Force Base, California, in December 2023

Missile launching.

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Highlights

What GAO Found

The Missile Defense Agency (MDA) is developing a new system—the Next Generation Interceptor (NGI)—to defend the U.S. against complex missile attacks (see figure). The Department of Defense (DOD) tasked MDA with expediting the system's development and fielding interceptors starting in 2028.

Next Generation Interceptor's Challenging Mission to Defend the U.S.

Next Generation Interceptor's Challenging Mission to Defend the U.S.

The NGI program is on track to start product development in 2024 but the program is planning to overlap design and production activities to accelerate flight testing. Any major design issues could disrupt this strategy. Further, the schedule for NGI is already optimistic when compared to development timeframes of similar weapon systems and MDA's history of unmet testing goals, as GAO reported in May 2023 (GAO-23-106011). NGI's costs have also increased by hundreds of millions of dollars, but the program is still within planned funding levels. MDA officials expect further increases due to supply chain issues and rising material costs.

In 2022, DOD's independent review identified multiple high-risk items and actions MDA could take to reduce technical risk. MDA disagreed with key aspects of the risk assessment and, to date, has taken limited steps to mitigate these risks. For example:

  • MDA has not fully addressed directions from DOD officials regarding updating NGI's threat-related performance requirements, monitoring and reporting threat changes, and collaborating with stakeholders.
  • MDA intends to make key acquisition decisions based on NGI performance simulations that do not fully represent how the warfighter intends to use the system—a necessary step to verify NGI designs are sufficiently mature and will meet performance requirements.

By not addressing these risks in a timely manner, MDA is increasing the potential for later discovering performance shortfalls that could delay the program.

MDA made some initial progress establishing a virtual environment to enable collaboration on NGI development. However, MDA encountered challenges and is not periodically assessing implementation progress, as it had planned. Doing so could help MDA identify potential efficiencies to achieve its fielding deadline.

Why GAO Did This Study

According to DOD, potential adversaries are expanding and enhancing their missile capabilities to attack the U.S., while current U.S. interceptors approach the end of their planned service life. To address this challenge, DOD has stated that it needs to begin fielding the NGI by 2028. To assist in this effort, MDA plans to use virtual tools and software to increase the program's efficiency.

Congress included a provision in statute for MDA to annually report on the status of NGI's development goals, cost, and stakeholder reviews and for GAO to assess NGI's acquisition progress. This report addresses the extent to which MDA (1) made progress in developing NGI, (2) addressed significant NGI technical risks, and (3) implemented a virtual environment to facilitate NGI development.

GAO reviewed DOD documents and independent risk, cost, and test assessments and interviewed DOD officials. GAO conducted site visits to observe construction of NGI's launch facility and key supporting radars.

Recommendations

GAO is making five recommendations to DOD, including to regularly coordinate with stakeholders regarding MDA's threat requirements, ensure performance simulations fully represent the environment NGI is expected to operate in, and periodically assess efforts to implement a virtual environment. DOD agreed with one recommendation but did not agree with the other four. GAO maintains that all of the recommendations are valid, as discussed in this report.

Recommendations for Executive Action

Agency Affected Recommendation Status
Department of Defense The Secretary of Defense should task the Under Secretary of Defense for Acquisition and Sustainment with ensuring the Director, MDA regularly coordinates with the intelligence community, joint staff, and combatant commands throughout NGI development to prioritize and, if necessary, update NGI's threat requirements. (Recommendation 1)
Open
When we confirm what actions the agency has taken in response to this recommendation, we will provide updated information.
Department of Defense The Secretary of Defense should task the Under Secretary of Defense for Acquisition and Sustainment with ensuring the Director, MDA promptly reports any changes in the threat that may have implications for NGI's threat requirements to appropriate senior DOD leaders, including those on the Missile Defense Executive Board and the Joint Requirements Oversight Council. (Recommendation 2)
Open
When we confirm what actions the agency has taken in response to this recommendation, we will provide updated information.
Department of Defense The Secretary of Defense should task the Under Secretary of Defense for Acquisition and Sustainment with ensuring the Director, MDA uses models and simulations that fully represent stressing intercept conditions for NGI performance and technology maturation assessments supporting the program's critical design review and key acquisition decisions. (Recommendation 3)
Open
When we confirm what actions the agency has taken in response to this recommendation, we will provide updated information.
Department of Defense The Director, MDA should develop a plan for budgeting for and expediting the development of all models—including models that represent stressing intercept conditions NGI is expected to encounter—and simulations necessary to support the NGI critical design review and ground testing. (Recommendation 4)
Open
When we confirm what actions the agency has taken in response to this recommendation, we will provide updated information.
Department of Defense The Director, MDA should conduct periodic independent organizational assessments of its efforts for implementing a digital engineering environment for the GMD program to support NGI development and incorporate lessons learned into its implementation plans, as needed. (Recommendation 5)
Open
When we confirm what actions the agency has taken in response to this recommendation, we will provide updated information.

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Ballistic missile defenseDefense acquisition programsEngineeringOperational testingProduct developmentRisk assessmentSystems designSpace acquisition programsContractor performanceIntelligence community